Air-Gapped Digital Twins

Software-Defined Thermal Systems.
Predictive Maintenance.

MacroThermo engineers model predictive thermal management solutions that deliver semiconductor and medical device OEMs unmatched temperature stability, accelerated timelines, and predictive services.

Semiconductor Fabs
Medical Device OEMs
Enfineered in NY Capital Region
0.05°C
Stability Achieved
± Spec Verified
90%
Predictive Services
Edge or Cloud Digital Twin
40%
Faster Delivery
Via AI-assisted MBSE
100%
US Engineered
NY Facility

Engineered for Precision, High Energy Efficiency, and Predictive Maintenance

Our cloud and edge digital twins enable real-time monitoring and optimization of thermal performance.

Extreme Precision: 0.05°C Stability

Our thermal systems hold temperature within ±0.05°C — 50x tighter than typical 2-3°C home thermostat swings, enabling higher yield in semiconductor processes and consistent performance inmedical devices.

  • Minimizes process drift in EUV lithography and etch
  • Ensures repeatable results for IVD and imaging systems
  • Validated performance across full operating envelope

Predictive Maintenance: High Asset Availability

MacroThermo systems are architected with MPC and cloud or air-gapped digital twins enabling predictive maintenance, requiring zero off-operation training, maximizing asset availability.

  • Reduces unplanned downtime and maintenance costs
  • Increases corporate profitability
  • Reduces required engineering resources

High Energy Efficiency: Live Optimization

Our model predictive control continuously tunes thermal performance in real time, minimizing energy consumption.

  • Reduces energy use by avoiding unnecessary overcooling
  • Lowers operating costs
  • Supports sustainability goals
AI-Accelerated Development

Model-Based Systems Engineering, Amplified by AI

Traditional thermal engineering requires expensive, time-consuming hardware iterations. Our AI-assisted MBSE platform models thermodynamics, controls, and manufacturability upfront — cutting rework and compressing product delivery timelines by up to 40%.

1

Digital Twin Validation

Simulate system behavior across process corners before metal is cut.

2

AI-Optimized Architecture

Machine learning narrows design space to optimal stability, efficiency, and GWP.

3

First-Pass Success

Reduce costly engineering iterations and accelerate qualification in fab or lab.

Time-to-Market Advantage

Traditional Process 14-18 Months
MacroThermo MBSE 8-11 Months
40% Faster

Average reduction in NPI schedule for custom thermal systems

Built for Industries Where Precision is Non-Negotiable

MacroThermo develops and manufactures precision thermal management solutions for the most demanding applications in semiconductor manufacturing and medical devices.

Semiconductor Manufacturing

Enable next-node yield with thermal stability for lithography, etch, deposition, and test. Our systems integrate seamlessly into fab tools and subfab infrastructure.

Medical Device OEMs

Deliver consistent thermal control for lasers, MRIs, CT, IVD analyzers, and patient-contact devices. Designed for reliability, serviceability, and regulatory compliance.

Our Mission

To accelerate the development of software-defined thermal management solutions using AI-assisted MBSE and predictive analytics — enabling our customers to achieve process perfection while keeping high energy efficiency.

Our Story

MacroThermo was founded by thermal systems and MBSE veterans to solve a critical gap: the industry lacked high temperature stability solutions with high energy efficiency. Today, we’re supporting semiconductor partners reshoring capacity under the CHIPS Act.

Precision Thermal Solutions

From off-the-shelf to fully custom, all engineered for 0.05°C stability and high energy efficiency.

Custom Cooling & Heating

Co-engineered solutions for unique tool or process requirements. Compressed schedules via MBSE deliver production-ready systems in months, not years.

  • Application-specific design
  • Turnkey integration support
  • High Energy efficiency guarantee
Near Term

Digital Twins for Thermal Management and Predictive Analytics

Production-ready platforms with temperature stability <0.05°C. Rapid deployment for fab metrology, medical imaging, and laser applications.

  • Multiple capacity ranges
  • Established availability, performance, and scalability
  • Remote monitoring ready

MBSE Consultation

Leverage our AI-assisted MBSE toolchain to de-risk your in-house thermal design. We provide modeling, simulation, and architecture services for critical subsystems.

  • Digital twin development
  • Control algorithm design
  • DOE & validation planning

Purpose-Built for Critical Applications

See how MacroThermo systems deliver quantifiable value in production environments.

Semiconductor Fab

Maintain thermal uniformity for front-end and back-end tools where nanometer-scale variations impact yield. Our chillers integrate with lithography, etch, CVD, and wafer test systems.

Key Benefits

Higher Yield
Reduce CD variation
Maximize Uptime
Predictive reliability
Live Optimization
High energy efficiency
Fast Install
Modular integration

Medical Device OEMs

Ensure stable thermal conditions for diagnostic accuracy and therapeutic efficacy. Designed for IEC 60601, low noise, and 24/7 clinical environments.

Key Benefits

Clinical Repeatability
Consistent imaging/results
Low Noise/Vibration
Patient/lab friendly
Regulatory Ready
Design history support
Serviceability
Minimize downtime

NY Manufacturing: Powering American Semiconductor Leadership

Our New York Capital Region facility supports domestic semiconductor process development and tool integration. By co-locating R&D and manufacturing with U.S. fabs, we shorten feedback loops and secure the supply chain for mission-critical thermal systems.

CHIPS Act Aligned
Domestic Supply Chain
US Engineering Jobs

Partner With MacroThermo

Whether you’re an investor, semiconductor fab, or medical device OEM, let’s discuss how ultra-precise, climate-safe thermal systems can de-risk your roadmap.

Inquiries
Submit an inquiry below — Netlify will notify us directly.
Location
New York Capital Region, USA
For Investors
Inquire about our Series A and facility expansion plans